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Union Rubber Expansion Joint

The Union Rubber Expansion Joint, also known as a threaded rubber expansion joint or screw-type flexible connector, is designed for small-diameter pipelines that require flexible vibration isolation and easy installation. Featuring union/threaded ends, this joint connects quickly and securely to pipelines with male or female threads, ensuring a tight, leak-proof seal.
 
Ideal for HVAC systems, water circulation lines, pump outlets, and other compact piping systems, the union rubber expansion joint effectively absorbs vibrations, compensates for slight misalignments, and helps extend the overall lifespan of the pipeline. Manufactured from high-quality EPDM or NBR rubber, it provides excellent resistance to pressure, temperature, and corrosion.
 
Key Benefits:
•Fast and reliable installation with threaded/union ends
•Excellent vibration and noise reduction
•Compensates for minor pipeline misalignments
•Suitable for small-diameter piping in various industries
•Durable, leak-proof, and maintenance-friendly design

Key Features

•Threaded Connection – Male/female threads ensure leak-free quick installation.
•Compact Structure – Ideal for tight-space installations in small systems.
•Noise & Vibration Reduction – Reduces mechanical stress and equipment wear.
•Multiple Material Options – Available in EPDM, NBR, Neoprene, or PTFE-lined for chemical resistance.
•Corrosion-Resistant Design – Brass, galvanized, or stainless steel threads to prevent rust.
•Also Known As – Threaded Flexible Coupling, Small-Diameter Rubber Joint, Screw Rubber Compensator.

Technical Specifications

Nominal Diameter (DN)InchLength (L) mmAxial Extension mmLateral Displacement mmAngular Deflection (°)
DN20¾”1105615
DN251″1155615
DN321¼”1206615
DN401½”1256615
DN502″1307715
DN652½”1407715
DN803″1608815
ProjectUnitTRJ-1TRJ-2TRJ-3
ModelTRJ-1TRJ-2TRJ-3
Working PressureMPa (kgf/cm²)1.0 (10)1.6 (16)2.5 (25)
Burst PressureMPa (kgf/cm²)2.0 (20)3.0 (30)4.5 (45)
Vacuum ResistanceKPa (mmHg)53.3 (400)86.7 (650)100 (750)
Operating Temperature°C-15 ~ 115°C
(Special: -30 ~ 250°C)
-15 ~ 115°C
(Special: -30 ~ 250°C)
-15 ~ 115°C
(Special: -30 ~ 250°C)
Applicable MediaAir, Compressed Air, Water, Seawater, Hot Water, Oil, Acid, Alkali, etc.Air, Compressed Air, Water, Seawater, Hot Water, Oil, Acid, Alkali, etc.Air, Compressed Air, Water, Seawater, Hot Water, Oil, Acid, Alkali, etc.
MaterialTemperature Range (°C)Oil ResistanceAcid & Alkali ResistanceElasticityAbrasion ResistanceTypical Applications
EPDM-40 ~ 120PoorExcellentExcellentMediumWater, Steam, Air
NR (Natural Rubber)-30 ~ 80PoorMediumExcellentExcellentIndustrial Water, Air
NBR-20 ~ 100ExcellentMediumGoodGoodOil, Lubrication Systems
Neoprene-35 ~ 100GoodGoodMediumGoodSeawater, Mild Chemicals
Silicone-60 ~ 200PoorPoorGoodLowFood Grade, Medical
FKM (Viton)-20 ~ 250ExcellentExcellentMediumExcellentChemical, High Temp Oil
Butyl (IIR)-40 ~ 120PoorGoodExcellentMediumGas, Acidic Gases
  • Preparation:
    Ensure the threaded ends of the joint and connecting pipes are clean and free of damage. Apply appropriate sealing tape or sealant.

  • Connection:
    Hand-tighten the rubber joint onto the pipeline, ensuring threads engage properly without cross-threading.

  • Tightening:
    Gradually tighten with a wrench to achieve a secure and leak-free connection, but avoid over-tightening to prevent damage to the joint.

  • Inspection:
    Check alignment and tightness after installation. Perform a pressure test to confirm no leakage is present.

  • Regular Checks:
    Inspect regularly for any sign of leakage, deformation, cracks, or corrosion on threads and rubber body.

  • Thread Condition:
    Periodically check thread conditions. Reapply sealant or sealing tape if leakage occurs.

  • Replacement:
    Replace immediately upon visible damage, excessive wear, or if the joint has exceeded its service life.

  • Protection:
    Avoid direct exposure to harmful chemicals, oils, and extreme temperatures to extend the life of the rubber joint.

  • Cleaning:
    Regularly clean threads and rubber surfaces gently using mild detergent and water to prevent corrosion and deterioration.

What is a Union Rubber Expansion Joint and how does it work?

A Union Rubber Expansion Joint is a flexible connector with threaded or union ends, designed to absorb vibration, reduce noise, and compensate for minor misalignments in small-diameter pipelines. It connects quickly and securely using standard male or female threads, ensuring a leak-proof and reliable seal.

What are the typical applications for Union Rubber Expansion Joints?

These joints are ideal for HVAC systems, water circulation pipelines, pump outlets, and compact piping systems where easy installation, vibration isolation, and flexibility are required.

What materials and sizes are available for your Union Rubber Expansion Joints?

We offer Union Rubber Expansion Joints in sizes from DN15 to DN100, made from high-quality EPDM, NBR, or custom rubber compounds. The threaded ends can be supplied as BSP, NPT, or other international standards to suit your piping requirements.

Can you supply customized Union Rubber Expansion Joints based on our drawings?

Yes, we provide OEM and ODM services. Send us your drawings or specifications, and our engineering team will quickly deliver a tailored solution to match your needs.

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