Hongze Valve
One-Stop Supplier for Rubber Joints, Bellows, and Waterproof Casings
Full Face Rubber Expansion Joint
The Full Face Rubber Expansion Joint is a highly flexible connector featuring an extended flange face that provides a secure, leak-proof seal across the entire contact surface. Designed to absorb vibration, reduce noise, and accommodate axial, lateral, and angular movement, this joint ensures reliable performance in pipelines under various pressure and temperature conditions. Manufactured from premium EPDM, NBR, or custom rubber materials and reinforced with steel flanges, the full face design enhances safety and sealing, making it ideal for water supply, HVAC, chemical, and industrial pipeline systems.
Key Features
Technical Specifications
| Nominal Diameter (DN) | Inch | Length (L) mm | Flange Thickness (b) mm | Bolt Qty (n) | Bolt Hole Dia. mm | Bolt Circle Dia. (D1) mm | Axial Extension mm | Lateral Displacement mm | Angular Deflection (°) |
|---|---|---|---|---|---|---|---|---|---|
| DN32 | 1.25” | 95 | 16 | 4 | 18 | 100 | 6 | 9 | 9 |
| DN40 | 1.5” | 95 | 18 | 4 | 18 | 110 | 6 | 10 | 9 |
| DN50 | 2” | 105 | 18 | 4 | 18 | 125 | 7 | 10 | 10 |
| DN65 | 2.5” | 115 | 20 | 4 | 18 | 145 | 7 | 13 | 11 |
| DN80 | 3” | 135 | 20 | 4 | 18 | 160 | 8 | 15 | 12 |
| DN100 | 4” | 150 | 22 | 8 | 18 | 180 | 10 | 19 | 13 |
| DN125 | 5” | 165 | 24 | 8 | 18 | 210 | 12 | 19 | 13 |
| DN150 | 6” | 180 | 24 | 8 | 23 | 240 | 12 | 20 | 14 |
| DN200 | 8” | 210 | 24 | 8 | 23 | 295 | 16 | 25 | 22 |
| DN250 | 10” | 230 | 26 | 12 | 23 | 350 | 16 | 25 | 22 |
| DN300 | 12” | 245 | 28 | 12 | 23 | 400 | 16 | 25 | 22 |
| DN350 | 14” | 255 | 28 | 16 | 23 | 460 | 16 | 25 | 22 |
| DN400 | 16” | 255 | 30 | 16 | 25 | 515 | 16 | 25 | 22 |
| DN450 | 18” | 255 | 30 | 20 | 25 | 565 | 16 | 25 | 22 |
| DN500 | 20” | 255 | 32 | 20 | 25 | 620 | 16 | 25 | 22 |
| DN600 | 24” | 260 | 36 | 20 | 30 | 725 | 16 | 25 | 22 |
| DN700 | 28” | 260 | 36 | 24 | 30 | 840 | 16 | 25 | 22 |
| DN800 | 32” | 260 | 38 | 24 | 34 | 950 | 16 | 25 | 22 |
| DN900 | 36” | 260 | 42 | 28 | 34 | 1050 | 16 | 25 | 22 |
| DN1000 | 40” | 260 | 44 | 28 | 34 | 1160 | 18 | 26 | 24 |
| DN1200 | 48” | 260 | 48 | 32 | 41 | 1380 | 18 | 26 | 24 |
| DN1400 | 56” | 350 | 44 | 36 | 34 | 1560 | 20 | 28 | 26 |
| DN1600 | 64” | 350 | 46 | 40 | 34 | 1760 | 25 | 35 | 30 |
| DN1800 | 72” | 350 | 52 | 44 | 41 | 1970 | 25 | 35 | 30 |
| DN2000 | 80” | 420 | 54 | 48 | 48 | 2180 | 25 | 35 | 30 |
| DN2200 | 88” | 580 | 40 | 52 | 48 | 2390 | 25 | 35 | 30 |
| DN2400 | 96” | 610 | 41 | 56 | 48 | 2600 | 25 | 35 | 30 |
| DN2600 | 104” | 650 | 42 | 60 | 54 | 2810 | 25 | 35 | 30 |
| DN2800 | 112” | 680 | 45 | 64 | 54 | 3020 | 25 | 35 | 30 |
| DN3000 | 120” | 680 | 50 | 68 | 54 | 3220 | 25 | 35 | 30 |
Notes
Customization available upon request with specific drawings or specifications; flanges are based on the “National General Water Supply and Drainage Standard Atlas,” others follow HG/T2289-92.
For DN350-600(2) models, working pressure is 1.6MPa; for DN32-400(3) models, working pressure is 2.5MPa.
For DN700-DN200 models, working pressure is 1.0MPa; for DN1400, working pressure is 0.6MPa; for DN1600-DN1800, working pressure is 0.4MPa, flanges are selected according to 0.6MPa; for DN2000, working pressure is 0.25MPa, flanges are selected according to 0.6MPa pressure.
For high-rise water supply, products above DN200 must have fixed supports or brackets; otherwise, anti-pullout devices should be installed.
| Project | Unit | JGD-1 | JGD-2 | JGD-3 |
|---|---|---|---|---|
| Model | – | JGD-1 | JGD-2 | JGD-3 |
| Working Pressure | MPa (kgf/cm²) | 1.0 (10) | 1.6 (16) | 2.5 (25) |
| Burst Pressure | MPa (kgf/cm²) | 2.0 (20) | 3.0 (30) | 4.5 (45) |
| Vacuum Resistance | KPa (mmHg) | 53.3 (400) | 86.7 (650) | 100 (750) |
| Operating Temperature | °C | -15 ~ 115°C (Special: -30 ~ 250°C) | – | – |
| Applicable Media | – | Air, Compressed Air, Water, Seawater, Hot Water, Oil, Acid, Alkali, etc. |
| Material | Temperature Range (°C) | Oil Resistance | Acid & Alkali Resistance | Elasticity | Abrasion Resistance | Typical Applications |
|---|
| EPDM | -40 ~ 120 | Poor | Excellent | Excellent | Medium | Water, Steam, Air |
| NR (Natural Rubber) | -30 ~ 80 | Poor | Medium | Excellent | Excellent | Industrial Water, Air |
| NBR | -20 ~ 100 | Excellent | Medium | Good | Good | Oil, Lubrication Systems |
| Neoprene | -35 ~ 100 | Good | Good | Medium | Good | Seawater, Mild Chemicals |
| Silicone | -60 ~ 200 | Poor | Poor | Good | Low | Food Grade, Medical |
| FKM (Viton) | -20 ~ 250 | Excellent | Excellent | Medium | Excellent | Chemical, High Temp Oil |
| Butyl (IIR) | -40 ~ 120 | Poor | Good | Excellent | Medium | Gas, Acidic Gases |
What are the main features of a Full Face Rubber Expansion Joint?
Full face rubber expansion joints offer extended flange contact for a superior seal, high flexibility to absorb pipe movement and vibration, and excellent resistance to pressure, temperature, and chemicals.
Where are Full Face Rubber Expansion Joints typically used?
These joints are widely used in water supply and drainage systems, HVAC, chemical processing, power plants, and industrial pipelines where reliable sealing and movement absorption are required.
What materials are available for Full Face Rubber Expansion Joints?
We provide full face expansion joints made from EPDM, NBR, Neoprene, and other custom rubber compounds, with carbon steel or stainless steel flanges to suit different media and application environments.
Can you customize Full Face Rubber Expansion Joints for special applications?
Yes, OEM and ODM customization is available. We can provide custom sizes, rubber formulations, flange standards, and additional accessories according to your project requirements.
Let Us Help With Your Pipeline Needs
Contact Us Now
Let Us Help With Your Pipeline Needs
We respond quickly to inquiries and provide expert support on rubber joints, metal hoses, and customized solutions.
